I have two 36" holes drilled for my calfo. That should give me 2 X 2" drains after the bulkheads go in. This is for a 5 foot long calfo. Location depends on where you want the water level to be. A calfo usually doesn't have teeth on it like a regular overflow to provide a thinner layer of water skimming. Snails or other "chunky" things shouldn't be a problem for drains as larger as you are talking about, but you might want to consider what you are going to use as a screen on the calfo. Pete or Dan can probably help you out there. They both built calfos for their tanks and build them for others.
Gary
125 SPS, 75 gal. LPS/softie reef, 9 gal. Nano