I've been contemplating building my own little cooling tower or swamp cooler for the tank - or at least use the concept.
I figure I can lower the tank temp one of four ways, remove heat sources, use mechanical cooling (chiller), water changes or evaporation. Since my livelyhood is based on evaporation of water (and it's the most reasonable means for cooling a tank IMO) I decided to try and make the most of it.
The concept is simply increasing the water surface area in contact with an airflow. Surface area helps evaporate water and the air flow carries it away.
What I built was a small version of a cooling tower in acrylic. The water from my overflow will enter a small distribution box on the top of this. It has holes that will spread the water out a little. The water drains onto a fill media. I used fill for cooling towers, but I figure I could have used eggcrate, bioballs, or anything to splash the water as it goes through.
A fan is mounted on one end (at an angle to try and avoid soaking it) pointed straight into the fill. The opposite end has louvers to allow the moist air to exit, sloped to avoid water from pouring out. And the rest of the water drains into my sump - in theory cooler than it left the tank.
I built it tonight and will let it cure until testing it. I'll try and report water differences incoming and outgoing.



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